Research & Testing Lab
Advanced Testing for Precision and Reliability
At Makarjyothi Polymers, our commitment to excellence is driven by advanced research and rigorous testing. We utilize state-of-the-art machines such as Video Measuring Systems, Oscillating Disc Rheometers, Universal Testing Machines, and more to ensure the highest standards of quality and performance in every rubber product we manufacture. From precise dimensional inspections to durability tests in real-world conditions, our ISO 9001:2015 certified facility is equipped to handle the most demanding industry requirements. This certification not only highlights our dedication to quality but also enhances our competitiveness in the automotive industry. Our comprehensive testing capabilities guarantee that each product meets exact specifications, offering reliability and superior performance in even the most challenging applications.
Video Measuring Machine
The Video Measuring Machine from ATQ is a cutting-edge non-contact measuring system designed for precise dimensional analysis in both 2D and 3D. With autofocus technology and high-resolution imaging, it offers reliable, repeatable results for intricate components. This machine is perfect for ensuring that products meet exact specifications and quality standards in industries where precision is critical.
- Non-Contact Measurement: Provides high-precision dimensional measurements without physical contact.
- Quick Inspection: Ensures fast and reliable 2D/3D quality checks.
- User-Friendly Interface: Simplifies operation with autofocus vision measuring systems.
Oscillating Disc Rheometer
The Oscillating Disc Rheometer XGEN 100 is the latest 2022 model offering precise measurement of the viscoelastic properties and curing behavior of rubber compounds. It provides real-time data on critical processing characteristics, allowing manufacturers to fine-tune formulations and optimize product performance. This machine ensures consistent quality and performance in rubber production.
- Latest 2022 model with enhanced precision and data analysis.
- Accurate measurement of rubber curing and viscoelastic properties.
- High repeatability for consistent results.
Universal Testing Machine
The Universal Testing Machine offers comprehensive mechanical testing capabilities, including tensile, compression, bending, and shearing. It is designed for a wide range of materials, providing accurate, repeatable data that complies with global testing standards. Whether testing rubber, metal, or composites, this machine ensures that the mechanical properties of materials meet safety and performance specifications.
- Versatile for multiple types of mechanical testing.
- High accuracy and repeatability for reliable results.
- Easy-to-use interface with advanced software for data analysis.
Tensile Testing Machine
The Tensile Testing Machine is a specialized tool for determining the tensile strength and elongation of rubber and other materials. Its precise control and measurement capabilities ensure that materials can withstand the mechanical forces they will encounter in real-world applications, providing vital information on durability and compliance with industry standards.
- Precise tensile strength measurement for quality assurance.
- Suitable for testing a wide range of materials.
- User-friendly design for efficient testing.
Profile Projector
The Profile Projector provides high-precision optical measurement for inspecting the dimensions and geometries of rubber parts. This device uses light to project a magnified image of the part’s profile onto a screen, making it easy to compare against detailed specifications. It is ideal for ensuring that complex parts meet tight tolerances in industries like automotive manufacturing.
- High-resolution optical measurement for precise inspections.
- Ideal for checking intricate part geometries.
- Simple operation with clear visual displays.
Hot Air Oven
The Hot Air Oven is a controlled heating system used to test material durability under specific conditions, such as elevated temperatures. It is commonly used for rubber aging tests, ensuring that materials maintain their integrity over time. This oven offers precise temperature control and uniform heating, making it ideal for quality assurance in manufacturing processes.
- Accurate temperature control for consistent aging tests.
- Durable and reliable for long-term testing applications.
- Suitable for various heat treatment and drying processes.
Ozone Chamber
The Ozone Chamber replicates the damaging effects of ozone exposure on rubber products, simulating real-world environmental conditions. It is essential for testing the resistance of rubber materials to cracking, oxidation, and other ozone-induced degradation. This machine helps ensure that products maintain their durability and performance over time, especially in automotive and outdoor applications.
- Simulates real-world conditions for accurate durability testing.
- Monitors resistance to ozone-related degradation.
- Ideal for testing rubber longevity in automotive applications.
IRHD
The IRHD Testing Machine measures the hardness of rubber and elastomers with exceptional accuracy, ensuring that products meet specified hardness levels for optimal performance. It is a key tool for quality control in industries requiring consistency in rubber product hardness, such as automotive and industrial applications.
- Precise hardness measurement for material quality control.
- Compliant with international rubber hardness standards.
- Fast and reliable results for various rubber compounds.
Muffle Furnace
The Muffle Furnace is a high-temperature testing device used for tasks such as ashing, heat treatment, and material decomposition. It provides precise, uniform heating and is essential for analyzing the ash content of rubber compounds, ensuring that materials meet the required purity and composition standards.
- High-temperature capabilities for thorough material testing.
- Precise temperature control for reliable results.
- Ideal for ash content determination and heat treatment.