Machines

Cutting-Edge Machinery for Superior Rubber Solutions

At MAKARJYOTHI POLYMERS, we utilize advanced machinery to ensure precision and efficiency in rubber manufacturing. Our Micro-Chemical Weighing Machine offers ±1 gm accuracy with 12 silos of 25 liters, while the Carbon Weighing Machine provides ±50 gm precision for 3 silos of 50 liters. The fully automatic Oil Weighing Machine delivers ±20 ml precision with 3 silos. We operate three DESMA Injection Moulding Machines for increased productivity, energy efficiency, and superior cycle times, and our Compression Moulding Machines (50T to 150T) feature high-speed operation and advanced safety controls. The VMC 60+ Vertical Machining Centre ensures batch production precision, while our Video Measuring Machines offer non-contact, high-precision 2D and 3D quality inspections.

Micro Chemical Weighing Machine

The Micro-Chemical Weighing Machine is a semi-automatic unit designed for precision weighing in rubber manufacturing. With an accuracy of ± 1 gm, it effectively handles up to 12 silos with a 25-liter capacity each, streamlining the material preparation process. This machine ensures consistent formulations, making it an essential tool for achieving high-quality rubber products.

  • High Precision: Achieves ± 1 gm accuracy for precise formulations.
  • Large Capacity: Can accommodate up to 12 silos, enhancing efficiency
  • Semi-Automatic Operation: Reduces manual effort while ensuring consistency.

Carbon Weighing Machine

Our Carbon Weighing Machine is a semi-automatic system that offers ± 50 gm precision, ideal for accurately weighing carbon and other materials used in rubber production. Capable of loading up to 3 silos of 50 liters, this machine enhances operational efficiency and simplifies the weighing process, ensuring that material ratios are maintained for optimal product quality.

  • Moderate Precision: Offers ± 50 gm accuracy, suitable for various applications.
  • Efficient Loading: Loads up to 3 silos, maximizing production capabilities.
  • User-Friendly Design: Simplifies the weighing process with semi-automatic features.

Oil Weighing Machine

The Oil Weighing Machine is a fully automatic solution that provides precise measurements with an accuracy of ± 20 ml, making it perfect for measuring oils and other liquids in the rubber manufacturing process. With a capacity to load 3 silos, it combines efficiency and accuracy, helping manufacturers maintain consistent quality in their rubber products.

  • Automatic Functionality: Fully automatic for ease of operation and precision.
  • Accurate Measurement: Delivers ± 20 ml precision for reliable oil quantification.
  • Compact Design: Efficiently loads up to 3 silos, optimizing workspace.

Injection Moulding Machine

Our DESMA MCS Injection Moulding Machines are renowned for their ability to boost productivity and reduce waste in rubber production. With advanced control systems and superior cycle times, these machines ensure consistent shot delivery and zero rejections. Designed for energy efficiency, they optimize power consumption, resulting in increased profitability for manufacturers.

  • Increased Productivity: Designed for optimal efficiency and reduced rejection rates.
  • Energy Efficient: Consumes only the necessary power for each function.
  • Advanced Control Systems: Utilizes sophisticated software for precise operations.

Compression Moulding Machines

The Compression Moulding Machines, ranging from 50T to 150T, feature high-speed operation with a jack-up cylinder that ensures efficient forward and return speeds. Equipped with fully automatic Siemens PLC controls and touch-screen HMIs, these machines allow for easy operation while incorporating advanced safety features, making them ideal for large-scale rubber production.

  • High-Speed Operation: Features fast closing with a jack-up cylinder for efficiency.
  • Automated Control: Fully automated with Siemens PLC and user-friendly HMI.
  • Safety Features: Equipped with interlocks and safety curtains for operator protection.

Steam Moulding Machine

The Steam Moulding Machine is a heavy-duty unit capable of applying up to 400 tons of pressure for molding rubber components with high precision. This machine uses steam heating to accelerate the curing process, ensuring uniform heat distribution across large rubber molds. It features automated controls for temperature and pressure management, making it ideal for producing high-quality rubber parts with complex geometries and minimal defects.

  • 400 tons of pressure for precise molding of large or complex rubber parts.
  • Steam heating for faster curing and uniform heat distribution.
  • Automated controls for accurate temperature and pressure management, reducing defects.

Rubber Dispersion Kneader

The 45-Liter Kneader is designed for mixing and compounding rubber materials with high viscosity. It ensures efficient and uniform blending of ingredients through its powerful internal mixing blades. The unit is capable of handling 45 liters of material at a time, offering precise temperature control and variable mixing speeds, making it suitable for preparing consistent rubber compounds in bulk.

  • 45-liter capacity for handling large batches of rubber compounds efficiently.
  • Variable mixing speeds for optimal blending of different viscosities and materials.
  • Precision temperature control to ensure consistent compound quality.

BFW BMV60+

The VMC 60+ Vertical Machining Centre is engineered for high precision and productivity in batch production. Its robust C-Frame construction and advanced spindle design ensure excellent machining quality, making it suitable for small to medium-sized applications. This machine can be customized to meet specific manufacturing needs, enhancing competitive advantages.

  • Robust Construction: C-Frame design ensures durability and stability during operations.
  • High Precision: Offers superior accuracy for small to medium-sized batch production.
  • Adaptable Options: Can be customized to meet specific machining requirements.

Heavy Duty Rubber Mixing Mill

Our 60-Liter Mixing Mill is equipped with heavy-duty rollers designed to mix, refine, and homogenize rubber compounds. With a 60-liter capacity, it offers adjustable roller gap settings to achieve the desired thickness and consistency of the material. This mill is essential for ensuring even distribution of additives and proper material breakdown before the molding process.

  • 60-liter capacity for processing bulk rubber materials.
  • Adjustable roller gap for fine-tuning thickness and consistency of rubber compounds.
  • Durable heavy-duty rollers for efficient mixing and homogenization of ingredients.

Bucket Conveyer

The Bucket Conveyor is an automated material handling system designed to transport bulk rubber materials efficiently between different stages of production. Its bucket lift design minimizes spillage and contamination while offering smooth, continuous movement of materials. This conveyor enhances workflow efficiency, ensuring consistent feeding to the Kneader and Mixing Mill for uninterrupted production.

  • Continuous automated material transport for increased production efficiency.
  • Bucket lift design minimizes spillage and contamination during material handling.
  • Seamless integration with Kneader and Mixing Mill for uninterrupted workflow.